Applications
- RC Model Parts
- Race Cars & Automotive
- Drones
- Industrial Robotics
- Musical Instruments
- Bikes
- Furniture
Specifications - Sheet Sizes - Different
Specification | Value |
---|---|
Thickness | 1.0mm - 5.0mm |
Tolerance | + - 0.2mm |
Type | Carbon Fibre Sheet |
Bonding | Epoxy Resin |
Pattern | Twill Weave (one Side) |
Finish | Matte Finish |
Colour | Black |
Thickness | Weights (grams |
---|---|
1.0mm | 65, 130, 260, 400 |
2mm | 85, 170, 300, 640 |
3.0mm | 110, 235, 360, 920 |
4.0mm | 135, 295, 430, 1250 |
5.0mm | 160, 350, 510, 1520 |
Structural Properties and Benefits
Twill weave carbon fibre sheets combine a balance of strength and flexibility, making them superior to plain weave sheets in some scenarios. The diagonal weave allows for slightly better drapability and conformability to curved surfaces, enabling their use in complex designs and structures. Despite their lightweight nature, they offer excellent stiffness and resistance to tensile and compressive forces. The matte finish not only adds to the aesthetic value but also minimizes reflections, making them suitable for use in environments where glare reduction is important.
Applications Across Industries
These sheets find applications across a wide range of industries due to their unique properties. In the automotive sector, they are often used for lightweight body panels, interior trims, and custom modifications, contributing to improved fuel efficiency and enhanced performance. In aerospace, their high strength-to-weight ratio is indispensable for structural components. Additionally, their attractive finish makes them popular in consumer goods such as phone cases, wallets, and even sports equipment. Their versatility extends to marine applications, where resistance to corrosion and harsh environmental conditions is crucial.
Sustainability and Future Trends
As industries move toward sustainability, carbon fibre matte twill weave sheets are becoming more prominent due to their potential for recycling and energy-efficient applications. Advances in resin systems and manufacturing techniques are also reducing the environmental footprint of carbon fibre production. The future holds promise for further innovation, including hybrid materials that combine carbon fibre with other composites to enhance performance while minimizing cost. Moreover, the growing emphasis on 3D printing and customization is paving the way for more tailored and efficient use of these materials.
Technical Specifications for Resin-Infused Carbon Fibre Matte Twill Weave Sheets
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Material Composition
- Base Material: High-strength carbon fibre (typically T300 or T700 grades, depending on the application).
- Resin Matrix: Epoxy resin (most common), polyester, or vinyl ester resins for specific performance requirements.
- Fibre Orientation: 2x2 twill weave with a diagonal pattern for balanced strength and flexibility.
-
Mechanical Properties
- Tensile Strength: 500 MPa to 700 MPa (depending on fibre grade and resin used).
- Flexural Strength: ~550 MPa to 750 MPa.
- Young’s Modulus (Tensile): ~50 GPa to 75 GPa.
- Density: ~1.5 g/cm³.
- Impact Resistance: Moderate to high, depending on fibre thickness and layup configuration.
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Physical Dimensions
- Standard Thickness: Typically ranges from 0.3 mm to 5 mm; custom thicknesses are also available for specific applications.
- Sheet Sizes: Common sizes include 300 mm x 300 mm, 500 mm x 500 mm, and 1000 mm x 1000 mm. Custom dimensions are possible.
- Surface Finish: Matte with a clear epoxy coat, offering excellent UV resistance and abrasion resistance.
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Thermal Properties
- Heat Resistance: Can withstand continuous operating temperatures of ~120°C to 180°C, depending on the resin system.
- Glass Transition Temperature (Tg): Typically ranges from 90°C to 150°C.
- Thermal Expansion Coefficient: Negligible, ensuring dimensional stability under thermal stress.
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Electrical Properties
- Conductivity: Carbon fibres are electrically conductive; however, the resin matrix is an insulator, resulting in a semi-conductive composite.
- Dielectric Strength: Dependent on the resin system; epoxy resins provide excellent insulation properties.
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Manufacturing Details
- Curing Process: Typically cured at room temperature with post-curing options for enhanced mechanical and thermal properties.
- Layering Options: Can be custom-layered with unidirectional or bidirectional plies to meet specific performance needs.
- Edge Finishing: CNC-machined for precision cutting and shaping.
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Applications
- Ideal for automotive, aerospace, marine, sporting goods, and consumer electronics applications where strength, aesthetics, and lightweight properties are critical.
- Can be laminated onto other surfaces or used as standalone structural components.
These specifications can vary depending on the manufacturer, fibre grade, and resin system used. Customization options are often available to cater to specific performance or design requirements.